Door Systems

Project Z: Automated Door Production

Robotic roller door manufacturing with two workers producing 50 doors per hour.

Equipment supplied

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Industrial robot handling coil in an automated roller door line

How to access this technology

Equipment supplied

We develop this equipment fully, prove it in production and supply it directly or through manufacturing partners in your region. You buy a working line, not a concept.

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Overview

An automated production system that transforms manufacturing economics and enables mass customisation of roller doors at mass-production speed.

Project Z transforms manufacturing economics. Robotic door production combines precision engineering with intelligent automation, significantly reducing manufacturing time while ensuring consistent quality across every configuration.

The system supports mass customisation — producing doors in various sizes and specifications without manual reconfiguration — so manufacturers can offer personalised solutions at mass-production speeds.

Project S — Robotic Sectional Door Production is currently in development.

doors per hour produced by two workers: 50
reduction in workforce: 96%

Features

Engineered capability.

01
Robotic door manufacturing
Robotic systems handle panel fabrication, insulation insertion, hinge attachment and quality inspection.
02
Precision fabrication
Robotic integration enables precise cutting, welding and assembly of steel or aluminium panels.
03
Dynamic mass customisation
Door colour, size and components can be customised in real time without production delays or line stoppages.
04
Consistent quality
Automated lines ensure consistent quality standards across all configurations.

Elevated view of an automated coil farm and roller door production line — Automated coil handling feeds the production line.

The Tractive fully automated, unmanned roller door manufacturing line.

Benefits

What it delivers.

01
Labour efficiency
Two workers produce 50 doors per hour — output that previously required 50 workers on traditional production lines.
02
Lower operating cost
A 96% workforce reduction dramatically lowers operational costs while maintaining superior quality.
03
Safer workplaces
Automation reduces labour costs, minimises human error and enhances workplace safety.
04
Market responsiveness
Personalised solutions at mass-production speed, with the flexibility to adapt to changing market demands.